ZG Industrial Automation

Home / Machines

Machines & specifications

Every machine ships with a PLC and touchscreen HMI. Specifications below are as supplied for the standard configuration — most models can be adapted to your product and pouch format.

Model CT-SU-01+

High-Speed Servo Soap Cutting Machine

CT-SU-01+ servo soap cutting machine, front view

Precision cutting · 200–300 cuts per minute · servo controlled

A next-generation soap cutting solution designed for speed, accuracy and reliability. Powered by a high-performance servo motor, it produces clean, consistent cuts at speeds up to 300 cuts per minute, suiting high-throughput production environments.

  • High-speed precision cutting: up to 300 cuts per minute with servo-synchronised tracking
  • Clean vertical cut: smooth cutting of both soft and hard soap bars
  • Smart servo control: dynamic adjustment of cut timing and blade position
  • Integrated safety system: e-stops, guards and overload protection
  • Compact, modular design: integrates with extruders or conveyors
CT-SU-01+ technical specifications
ApplicationSoap bar cutting (toilet soap, detergent soap)
Cutting speed200 – 300 cuts per minute
Drive systemHigh-torque servo motor
Cutting mechanismVertical blade with horizontal tracking
Control systemPLC + HMI touchscreen interface
Conveyor beltSynchronised automatic speed control
Printing moduleSynchronised dual-side logo printing module
Motor typeAC servo motor with position feedback
Blade typeHardened stainless steel (replaceable)
Soap size rangeWidth 30–100 mm · height 15–60 mm · length adjustable
Position accuracy±0.5 mm with encoder synchronisation
Power supply220V / 380V, 50Hz
Power consumptionApprox. 4 kW
Machine dimensionsApprox. 1500 × 800 × 1400 mm (L × W × H)
WeightApprox. 700 – 800 kg

Model CT-SU-01+D

Dual-Line High-Speed Servo Soap Cutting Machine

CT-SU-01+D dual-line servo soap cutting machine

Double output · 400–600 cuts per minute · dual-track servo precision

A dual-lane version of our high-performance soap cutting system, built for maximum throughput without compromising cutting quality. Two independent cutting tracks, each driven by a synchronised servo system, deliver up to 600 precise cuts per minute for high-volume soap production lines.

CT-SU-01+D technical specifications
ApplicationSoap bar cutting (toilet, detergent, herbal soaps)
Cutting speed400 – 600 cuts per minute (200–300 per lane)
Drive systemDual high-torque servo motors
Cutting mechanismTwo vertical blades with horizontal servo tracking
Control systemCentralised PLC + dual servo control + HMI
Motor typeIndependent AC servo motors for each lane
Blade typeHardened stainless steel blades (individually replaceable)
Soap size range (per line)Width 30–100 mm · height 15–60 mm · length adjustable
Position accuracy±0.5 mm with rotary encoder feedback
Power supply220V / 380V, 50Hz
Power consumptionApprox. 5 – 6.5 kW
ConstructionSS304 frame, modular design
Machine dimensionsApprox. 1550 × 1100 × 1700 mm (L × W × H)
WeightApprox. 600 – 700 kg

Model FP-3S-200

High-Speed Flow Packing Machine

FP-3S-200 horizontal flow packing machine

Three servo motors · all-electronic · minimal mechanical design

A horizontal flow wrapping machine engineered for speed, precision and reliability. A fully electronic design powered by three servo motors delivers synchronised motion with minimal mechanical wear.

  • All-electronic design: fewer mechanical parts, less maintenance and noise
  • Three independent servo motors: precise control of feeding, pulling and sealing
  • Versatile: suitable for bakery, soap, pharma, hardware and confectionery
  • Easy changeover: quick product and film size adjustments
  • Optional add-ons: date coder, gas flushing, automatic feeding systems
FP-3S-200 technical specifications
TypeHorizontal flow pack – pillow pack
Drive system3 servo motors (infeed, film pull, sealing jaw)
Packaging speedUp to 200 packs per minute
Power supply220V / 380V, 50Hz
Power consumption4.0 kW
Control systemPLC + HMI touchscreen
Film materialHeat-sealable laminated films (OPP/CPP, PET/PE, etc.)
Bag dimensionsWidth 30–120 mm · height up to 50 mm · length adjustable
Printing moduleSynchronised dual-side logo printing module
Film widthMax. 300 mm
Sealing typeLongitudinal and end sealing (rotary jaws)
Temperature controlPID digital, independent for each heater
Touchscreen functionsSpeed control, count, error logs, product memory
Photocell for markingIncluded – for printed film registration
Machine dimensionsApprox. 3500 × 1000 × 1500 mm (L × W × H)
Machine weightApprox. 400 – 500 kg

Model PK-PC-03

Vertical Form Fill & Seal Machine

PK-PC-03 vertical form fill and seal machine

Electro-pneumatic · 30–50 packs per minute · volumetric cup filling

A high-performance electro-pneumatic packaging solution for granular and free-flowing products such as sugar, rice, grains, spices, dry snacks and detergent powder. Built for medium to high-volume production lines.

PK-PC-03 technical specifications
ApplicationFree-flowing products and granules
Packaging speed30 – 50 packs per minute
Power supply220V / 380V, 50Hz
Power consumptionApprox. 3.5 – 4.5 kW
Control systemPLC + touchscreen HMI
Filling mechanismVolumetric cup
Sealing typeCentre seal / pillow pouch
Sealing width40 – 180 mm (adjustable)
Sealing heightUp to 200 mm (depends on pouch length)
Film roll widthUp to 360 mm
Film materialHeat-sealable laminated film
Compressed air requirement6 bar, 250 – 350 L/min
Machine dimensionsApprox. 2100 × 950 × 2200 mm (L × W × H)
WeightApprox. 520 kg

Model PK-PC-02P

Vertical Form Fill & Seal Machine — Auger Filler

PK-PC-02P vertical form fill and seal machine with servo auger filler

Servo-driven auger filler · for powder packaging

A high-precision vertical form fill and seal machine purpose-built for fine powders such as spices, flour, milk powder, coffee and chemical powders. The servo-driven auger filler offers accuracy, hygiene and automation for modern powder packing.

  • Precision filling using a servo-controlled auger system
  • Screw feeder and agitator for consistent dosing
  • Sealed design to minimise dust emission
  • Optional extras: nitrogen flushing, batch/date coding, film alignment sensor
PK-PC-02P technical specifications
ApplicationFine powder materials
Packaging speed18 – 50 packs per minute
Power supply220V / 380V, 50Hz
Power consumptionApprox. 3.5 – 4.5 kW
Control systemPLC + touchscreen HMI
Filling mechanismServo-driven auger filler
Auger motorHigh-torque servo motor (adjustable RPM)
Sealing typeCentre seal / pillow pouch
Sealing width40 – 150 mm (adjustable)
Sealing heightUp to 200 mm (depends on pouch length)
Film roll widthUp to 300 mm
Film materialHeat-sealable laminated film
Dust controlBuilt-in powder collection chute / port
ConstructionSS304 food-grade frame
Machine dimensionsApprox. 1100 × 950 × 2200 mm (L × W × H)
WeightApprox. 420 kg

Model PK-MS-01

Side Sealing Vertical Form Fill & Seal Machine

PK-MS-01 side sealing vertical form fill and seal machine

Precision side sealing · 30–70 packs per minute · compact and versatile

A side sealing vertical form fill and seal machine for efficient packaging of free-flowing products into side-sealed pouches. Designed for flexibility and reliability, with strong seals and precise bag formation at speeds up to 70 packs per minute.

  • Side sealing system: a clean, premium package style
  • Flexible product range: powders, granules, hardware and small parts
  • Servo film pulling system: accurate film tracking (optional upgrade)
  • Quick film changeover for maximum uptime
  • Optional add-ons: date coding, gas flushing
PK-MS-01 technical specifications
ApplicationFree-flowing granules, powders, snacks, non-food items
Sealing typeSide sealing with bottom sealing
Packaging speed30 – 70 packs per minute
Power supply220V / 380V, 50Hz
Power consumptionApprox. 2.0 kW
Control systemPLC + HMI touchscreen interface
Film materialHeat-sealable laminated films (PET/PE, BOPP/CPP, etc.)
Bag width range20 – 80 mm (adjustable)
Bag length range25 – 150 mm (adjustable)
Film roll widthUp to 200 mm
Machine dimensionsApprox. 1200 × 1000 × 2200 mm (L × W × H)
WeightApprox. 350 – 400 kg

CNC division

Precision machining

Components machined in-house, both for our own equipment and as a standalone service for other manufacturers.

Capabilities

CNC Milling (VMCs)
High-speed vertical machining centres for complex 3D components and high-accuracy parts.
CNC Turning (CNC Lathes)
Precision turning for a variety of metals and plastics, ensuring tight tolerances and smooth finishes.
EDM (Electrical Discharge Machining)
Wire and sinker EDM for intricate cuts and hard-to-machine materials.
Laser Cutting (Fiber and CO2)
High-speed CNC fiber and CO2 laser machines for precision cutting of metals, plastics and composites.
Gear Hobbing
High-precision gear cutting for a wide range of gear types, sizes and profiles with tight tolerances.
Tapping Stations
Efficient tapping for consistent threading across various materials.
CNC Press Brake
Precision bending and forming of sheet metals with high repeatability and accuracy.
Surface Grinding
Fine surface finishing for critical flatness and surface texture requirements.

Machinery & infrastructure

  • 4-axis CNC milling machines
  • Vertical machining centres (VMCs)
  • CNC lathes with live tooling
  • Tapping centres
  • CNC press brakes
  • EDM wire cut & die-sinking machines
  • Grinding machines
  • Gear hobbing machines

What we machine

  • Mould cavities & tooling
  • Turned & milled parts
  • Gear sets & shafts
  • Aluminium / SS / MS enclosures
  • Mechanical assemblies
Machined sprocket with cut teeth, produced on the ZG CNC line

Machining

Gears & shafts

Gear sets, sprockets, shafts and drive components to drawing.

Rows of brass soap mould cavities with engraved detail

Tooling

Mould cavities & tooling

Soap moulds, injection tooling and press dies, cut in-house.

Auger screw being turned on a CNC lathe

Machining

Turned & milled parts

Turned and milled parts, including auger screws and enclosures.

Next step

Not sure which machine fits?

Send us your product type, target output and pouch or bar dimensions. Our engineers will recommend a configuration.